{"id":243346,"date":"2024-02-08T10:48:19","date_gmt":"2024-02-08T10:48:19","guid":{"rendered":"https:\/\/www.italianacontenitori.com\/?p=243346"},"modified":"2026-04-10T13:42:58","modified_gmt":"2026-04-10T13:42:58","slug":"quality-and-automation-in-the-production-process-of-roll-containers","status":"publish","type":"post","link":"https:\/\/www.italianacontenitori.com\/en\/quality-and-automation-in-the-production-process-of-roll-containers\/","title":{"rendered":"Quality and automation in the production process of Roll Containers"},"content":{"rendered":"<p>[et_pb_section fb_built=&#8221;1&#8243; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; custom_padding=&#8221;3px|||||&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; width=&#8221;98%&#8221; max_width=&#8221;98%&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_image src=&#8221;https:\/\/www.italianacontenitori.com\/wp-content\/uploads\/2023\/07\/sponda-roll-container.jpg&#8221; title_text=&#8221;Roll Container sideboard&#8221; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<p><span style=\"font-weight: 400;\">IC&#8217;s wire mesh containers meet the highest quality standards in the industry thanks to an <strong>fast manufacturing process<\/strong> that finds its fullest expression in the synergy between versatile and flexible design, and the use of first-rate materials for each component. The company exploits the best of automation to ensure precision and speed, and blends it with the experience and care of its technicians to offer  <\/span><strong>products that, literally, have been shining in the market for more than 40 years.<\/strong><\/p>\n<p><span style=\"font-weight: 400;\">The supporting structure of the sides of the Rol<\/span>l Container is made of a <span style=\"font-weight: 400;\">round<\/span> section tube <span style=\"font-weight: 400;\">which provides structural strength and offers resistance to stress. The base is made of a sturdy squared profile construction that leads to the overall stability of the roll container along with the reinforcing bars, but without weighing down the cart. <\/span><\/p>\n<p>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.27.0&#8243; _module_preset=&#8221;default&#8221; width=&#8221;98%&#8221; max_width=&#8221;98%&#8221; pac_drh_enable_stacking=&#8221;pac_drh_stack_row pac_drh_stack_mob_only&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.0&#8243; _module_preset=&#8221;default&#8221; pac_drh_add_staking_order_mob=&#8221;pac_drh_order_mob_two&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<p><span style=\"font-weight: 400;\">The process of making the base of the <strong>Roll Containers<\/strong> begins with an <strong>automatic cut-off machine<\/strong> that cuts the perimeter profile tubes and<\/span> <span style=\"font-weight: 400;\">the wire mesh of the base<\/span><span style=\"font-weight: 400;\">. Meanwhile <\/span><span style=\"font-weight: 400;\">an <strong>automatic spot welding machine<\/strong><\/span><span style=\"font-weight: 400;\"> creates the <strong>wire mesh <\/strong><\/span><span style=\"font-weight: 400;\">that will be the supporting structure of the base<\/span><span style=\"font-weight: 400;\">. So<\/span> <span style=\"font-weight: 400;\">the different components<\/span> <span style=\"font-weight: 400;\">are welded together using an<\/span> <strong>industrial welding robot<\/strong>, <span style=\"font-weight: 400;\">which<\/span> <span style=\"font-weight: 400;\">unite<\/span> <span style=\"font-weight: 400;\">the mesh and profile tubes to create the base of the<\/span> <span style=\"font-weight: 400;\">roll container<\/span><span style=\"font-weight: 400;\">. This <strong>automated process<\/strong> ensures <strong>high precision and consistent quality<\/strong> in the manufacturing of the base, which, however, is always subject to the control of technicians and workers involved in assembly and shipment<\/span><\/p>\n<p><span style=\"font-weight: 400;\"><strong>Roll Container<\/strong> sides are also produced by following different processing steps. First, t<strong>he cut-off machine<\/strong> delivers to the professional worker the <strong>sized pieces<\/strong> of structural round tube, which, subsequently, are <strong>bent by special machines<\/strong> to obtain the frame of the side. At this point <strong>the lower crossbar is welded to the frame<\/strong> so that the complete structure is obtained, to which the wire mesh will be attached. Ultimately, wire welding takes place, which can be done manually or automatically<strong>, to assemble the entire side and accessories such as hooks and brackets,<\/strong>    <\/span><span style=\"font-weight: 400;\">necessary for safe and reliable final assembly without the use of tools or utensils by the user.<\/span><\/p>\n<p>[\/et_pb_text][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.27.0&#8243; _module_preset=&#8221;default&#8221; pac_drh_add_staking_order_mob=&#8221;pac_drh_order_mob_one&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_image src=&#8221;https:\/\/www.italianacontenitori.com\/wp-content\/uploads\/2023\/07\/Puntatrice.jpg&#8221; alt=&#8221;Puncher welds bars for creating the sideboard of a Roll Container at Italiana Contenitori&#039;s facility&#8221; title_text=&#8221;Puncher welds bars for creating the sideboard of a Roll Container at Italiana Contenitori&#039;s facility&#8221; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_image][et_pb_button button_url=&#8221;https:\/\/www.italianacontenitori.com\/en\/product-categories\/roll-container-en\/&#8221; button_text=&#8221;Go to the Roll Container catalog&#8221; button_alignment=&#8221;left&#8221; module_class=&#8221;news&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; global_module=&#8221;248731&#8243; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_button][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=&#8221;1_2,1_2&#8243; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; width=&#8221;98%&#8221; max_width=&#8221;98%&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_image src=&#8221;https:\/\/www.italianacontenitori.com\/wp-content\/uploads\/2023\/07\/Roll-sicurezza-pronto-per-la-spedizione.jpg&#8221; alt=&#8221;Roll-security-ready-for-shipment&#8221; title_text=&#8221;Roll-security-ready-for-shipment&#8221; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_image][\/et_pb_column][et_pb_column type=&#8221;1_2&#8243; _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;][et_pb_text _builder_version=&#8221;4.21.0&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; theme_builder_area=&#8221;post_content&#8221;]<\/p>\n<p><span style=\"font-weight: 400;\">A final fundamental step to ensure the longevity of roll containers is the <strong>galvanic treatment (electrolytic galvanisation)<\/strong> This surface finish <strong>protects the containers from corrosion and ageing over time<\/strong>, and ensures greater strength and longevity. <\/span><\/p>\n<p><span style=\"font-weight: 400;\">After the various processing steps, the final assembly of the <strong>roll containers<\/strong> takes place. The bases are delivered to customers stacked and complete with wheels, while the sides are placed inside some mounted roll containers to serve as  <\/span><span style=\"font-weight: 400;\">packaging<\/span><span style=\"font-weight: 400;\">, reducing the risk of accidental damage. This <strong>method of transport is safe and economical<\/strong> because it reduces space and thus costs, and the customer himself will be able to take advantage of this convenient logistical option should he <\/span> <span style=\"font-weight: 400;\">move their fleet of roll containers.<\/span><\/p>\n<p>[\/et_pb_text][et_pb_button button_url=&#8221;https:\/\/www.italianacontenitori.com\/en\/product-categories\/roll-container-en\/&#8221; button_text=&#8221;Go to the Roll Container catalog&#8221; button_alignment=&#8221;left&#8221; module_class=&#8221;news&#8221; _builder_version=&#8221;4.27.5&#8243; _module_preset=&#8221;default&#8221; global_colors_info=&#8221;{}&#8221; global_module=&#8221;248731&#8243; theme_builder_area=&#8221;post_content&#8221;][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>IC&#8217;s wire mesh containers meet the highest quality standards in the industry thanks to an fast manufacturing process that finds its fullest expression in the synergy between versatile and flexible design, and the use of first-rate materials for each component.<\/p>\n","protected":false},"author":1,"featured_media":243380,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[1999,2209],"tags":[],"class_list":["post-243346","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-brand-en","category-roll-container-industrial-trolleys"],"acf":{"newsletter":"1","social_published":"0"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Quality and automation in the production process of Roll Containers<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, 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